Project Repat T-Shirt Quilt Guide (Oct 2026): Sizes, Pricing & How It Works

You have a pile of highly sentimental t-shirts gathering dust in your closet. From high school sports jerseys and college sorority tees to marathon finisher shirts, these fabrics hold irreplaceable memories. You know you want to turn them into a custom memory blanket, but figuring out how many shirts you actually need, what size to order, and who to trust with your clothing can feel overwhelming.

If you are looking for an affordable, high-quality solution, the Project Repat T-Shirt Quilt is the undisputed industry leader.

The TL;DR Verdict: Trusted by over 500,000 families since 2012, Project Repat is the most popular and budget-friendly custom t-shirt blanket on the market. Proudly made in the USA, these quilts feature reinforced stitching and an ultra-soft fleece backing instead of stiff traditional batting. With lap sizes starting around $75 and a stellar 4.9/5 rating from over 43,000 verified reviews, it is the ultimate meaningful gift that won't just sit in a box.

Here is your complete buyer's guide, covering exactly how many shirts you need, the pricing, and how the seamless ordering process works.

What Makes the Project Repat T-Shirt Quilt Different?

Not all t-shirt blankets are created equal. When you are sending away your irreplaceable memories, you need to know exactly what you are getting back. Here is why Project Repat stands out from both expensive local quilters and cheap overseas competitors:

• The Construction & Durability: Your shirts deserve the best. The Project Repat team carefully cuts each shirt into perfectly uniform squares (typically 12×12 or 14×14 inches). They stitch every square with precision and reinforce every seam to ensure lasting durability through years of washes and daily use.
• The Ultra-Cozy Fleece Backing: Traditional heirloom quilts use a middle layer of stuffing called “batting,” which can make the blanket feel heavy, stiff, and more like a display piece. Project Repat sews your t-shirt panels directly onto a premium, super-soft fleece backing. This makes the final product an incredibly cozy, functional blanket perfect for the couch. You can customize the look by choosing your favorite fleece color: Navy Blue, Gray, Black, Light Blue, Red, Orchid, or Green.
• Proudly Made in the USA: Every single quilt is crafted with care by an in-house team at their production facilities in the United States. By choosing Project Repat, you are supporting fair-wage domestic textile jobs and keeping usable fabrics out of landfills.

Project Repat Size Guide: How Many Shirts Do You Need?

The most common question buyers have is: “How many shirts do I actually need to send?” To figure this out, you first need to understand a crucial definition: 1 T-Shirt Side = 1 Panel. A “side” is either the front graphic of a shirt or the back graphic. Yes, if a single t-shirt has a cool logo on the front and tour dates on the back, you can use both sides of that one shirt to yield two panels for your quilt!

Here is the exact breakdown of the sizes available and how many t-shirt sides you need for each:

• Mini Throw (3 ft x 3 ft): Requires 9 t-shirt sides. (Perfect for babies, pets, or small wall hangings).
• Bed Runner (6 ft x 2 ft): Requires 12 t-shirt sides.
• Lap (4 ft x 4 ft): Requires 16 t-shirt sides. (The ideal size for couch lounging).
• Twin XL (4 ft x 7 ft) – Best Seller: Requires 28 t-shirt sides. (This is the ultimate high school graduation gift, perfectly sized for a college dorm room bed).
• Full (5 ft x 6 ft): Requires 30 t-shirt sides.
• Large Throw (6 ft x 6 ft): Requires 36 t-shirt sides.
• Queen (6 ft x 7 ft) – Best Deal: Requires 42 t-shirt sides. (Excellent value for massive t-shirt collections).
• King (8 ft x 8 ft): Requires 64 t-shirt sides.

Pricing & Incredible Value

Custom textile work is notoriously expensive, with traditional quilters often charging between $500 and $1,000+ for a single project. Project Repat has streamlined the process to offer unbeatable value.

• Affordable Base Prices: Prices start as low as $75 for a standard Lap size, making it one of the most cost-effective custom keepsakes on the market.
• Frequent Sales & Discounts: Project Repat is incredibly generous with promotions. They regularly offer massive sitewide sales (such as dropping the Twin XL down to $84.99) and frequently run “Get 30% Off” welcome promos for new customers. Always check the banner at the top of their website before checking out to claim your discount.

How to Order Your Custom T-Shirt Quilt

Sending your sentimental clothing away can feel stressful, but Project Repat has designed a frictionless, foolproof 4-step process:

• Step 1: Choose Your Size & Color: Select your desired quilt size based on the number of shirts you have, and pick your fleece backing color. Add it to your cart and check out. (Don't worry if you miscounted! You can always make changes or upgrade your size before you actually mail the shirts).
• Step 2: Check Your Email for Instructions: Immediately after your purchase, Project Repat will send you a confirmation email containing highly detailed shipping and prep instructions.
• Step 3: Prep & Ship: Wash your shirts, cut them up the sides to separate the front panels from the back panels (following their easy video guide), put them in a box, and mail them to their US facility.
• Step 4: The Transformation: Once received, the in-house team meticulously cuts, stitches, and reinforces your new quilt before safely shipping it right back to your door.

Frequently Asked Questions (FAQs)

Q: Can I use both sides of a T-Shirt for my Project Repat quilt? A: Yes! A “t-shirt side” is simply the front or the back. We can use either the front, the back, or both sides of a single shirt to count toward your total required panels.

Q: Not sure what size to order yet? A: Don't worry! You can place your initial order to lock in a sale price. You can always make changes, add more shirts, or upgrade your quilt size later via email before you actually send your t-shirts to the facility.

Q: What fabric can I use in my Project Repat quilt? A: Project Repat specializes in standard t-shirt materials (cotton, polyester, and blends). You can also include standard sweatshirts, jerseys, and flannel shirts. They do not accept thick jackets, denim, leather, or heavily beaded items as they can break the sewing machines.

Q: What is the turnaround time? A: Turnaround times vary depending on the season. During standard months, production is relatively quick. However, during peak seasons (like May/June for graduations or November/December for the holidays), turnaround times will extend. You will receive an estimated timeline in your confirmation email.

Ready to transform your closet clutter into a meaningful gift that won't just sit in a box? Gather your favorite memories, pick your fleece color, and let the experts handle the rest.